ING Mechanical Engineering

Mechanical Engineering Group

 

Specifications

This section contains details of the system and its components as it is currently in use.

The system consists of the following parts:

  • Compressor
  • 50 to 60 Hz converter
  • Coldhead
  • Helium flexlines

Apart from this there's other parts that are used to do maintenance on the system:

  • Maintenance manifold
  • Heliumheater
  • Coldtrap
  • Vacuumport

Compressor:

8200 aircooled compressor, 1 phase 50 Hz

S/N8032549G002   

8200comp.jpg (54620 bytes)

                                                                                                                                                                                                             

Static pressure Amps @ 208V Range AC voltage Coldhead voltage Total power
250 Psi 10 A 198-250V 138-162V 2.1Kw

The compressor has four functions:

  1. It compresses the Helium
  2. It cools the oil, used to carry the heat of compression out of the compressor
  3. It removes any remaining oil in the helium stream
  4. It supplies the coldhead with power

Adsorber:                                                       

S/N8080255K001

adsorber.jpg (23620 bytes)

This is fitted into the compressor. It is a sealed container filled with activated charcoal inline with the rest of the system. It removes what little oil remains in the helium by adsorption. Like a cryopump it's a capturing device and  it must be periodically be replaced as it will fill up. The 8200 compressor needs an  adsorber change each year.

50 to 60 Hz converter:

This convertor is used to change frequency from 50 to 60 Hz. The system will work slightly better when operated at 60 Hz.

Coldhead:

M-1050 CP Single stage coldhead. 

S/N15A0113598        model 8004502

 

114-1455_IMG.JPG (226859 bytes)

The coldhead consists of the coldhead cylinder and the displacer assembly. These together produce close-cycle refrigeration. During operation, high pressure helium from the compressor enters the coldhead and flows though the displacer before leaving at the return-connector. In the displacer-regenerator assembly helium expansion takes place and  provides cooling.

Helium flexlines.                     

1/2" ID straight 20 feet.

 S/N8043075G240     

These lines connect the coldhead to the compressor. Each flexline is sealed by two aeroquip self sealing connectors on each end. The lines are filled with pure helium and therefore can be connected to the system immediately.

Maintenance manifold.

maintenancemanifiol.jpg (33847 bytes)

The maintenance manifold is used to add helium gas to the flexlines and the coldhead. The heliumheater can be mounted on it aswell and that way the purge gas can be heated. The manifold has two 1/2" aeroquip-connectors (male/female), 1/4" aeroquip-connector (male), 1/8BSP nipple to connect the helium fill line. Further a manometer and a ball valve are fitted aswell.

Heliumheater:

P/N 8080250K020 Heheater.jpg (23183 bytes)

This piece of equipment is used during regeneration of the system. With time the components which contain activated charcoal, will collect contaminants. Therefore from time to time these parts have to be 'cleaned'.  If the charcoal is heated up it will be easier for the molecules to leave the walls in the adsorber and can be extracted from the system.

Coldtrap:

serial number coldtrap.jpg (26311 bytes)

The coldtrap is used to collect contaminants from the system. The coldtrap consists of a tank that is filled with liquid LN2. Through different pipes and valves the helium is fed through it.  This way all contaminants will freeze in it and be removed from the system. This again, is a capturing device and therefore it has to be regenerated from time to time aswell.  It is used to clean the compressor when contamination is suspected. It can be used to clean the whole system except the coldhead (contaminants will freeze in the coldhead which will be colder). If  pure helium gas is needed to top up the system the coldtrap can be used to clean the purge gas before it enters the system.

Vacuumport:

vacuumport.jpg (10990 bytes)

The vacuumport consists of a standard balzers vacuumflange welded to an aeroquip connector. With this it is possible to pump the heliumlines. This can be useful to test the system for leaks and for cleaning purposes. When pumping a system that is possibly contaminated you should be careful using vacuum pumps. The pump will get rid of water vapour, but oil and other contaminants will do damage to the pump. Therefore it is suggested that you use the coldtrap.

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Last Updated 07/06/2002, Michiel van der Hoeven


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Last Updated: 06/05/2003
Maarten Blanken jolley@ing.iac.es